Space Testing Solutions

Space Structures, Components, and Materials Testing

From individual satellite components to complete launch vehicles, we offer comprehensive space testing solutions to space industry developers and engineers. We provide reliable support for product safety, functionality, and quality assurance throughout the entire space industry development lifecycle.

As an ISO/IEC 17025 accredited, AS/EN 9100 certified, NADCAP accredited for Materials Testing Laboratory, Non Metallic Materials Testing, Non-Destructive Testing, and Airbus qualified laboratory, we test space components and systems according to the highest industry standards.

We offer materials and structural testing - large and versatile facilities to test from materials to full-scale; also equipped with unique capabilities for uniaxial and multiaxial high-load tests. We support major European space programmes and work extensively with various space structures such as satellites, launch vehicles, interstage sections, propulsion systems, and thrust frames.

Environmental Testing

Our environmental testing services include EMI/EMC, Radio, Fire, Climatic, and Vibration testing, all in compliance with the RTCA DO-160 standard. We provide coverage for flammability, smoke density and toxicity, heat release, and kerosene burner tests. We also offer HV systems and battery testing with specialised equipment in accordance with RTCA DO-311.

Simulation

We serve as partners for case studies and provide services such as virtual testing, simulation, and strength assessment. Our team leverages advanced engineering methodologies and industry expertise to simulate real-world conditions, ensuring products are robust, reliable, and ready for operational use. Additionally, we work closely with clients to refine their designs, reduce risk, and optimise performance through tailored simulation and assessment processes.

Digital Solution

Our digital solutions for advanced development help elevate testing and materials data management to the next level. With our Digital+ platform, we provide innovative tools for managing data efficiently, integrating testing workflows, and enhancing collaboration between teams. Digital+ ensures real-time data access, streamlined processes, and improved decision-making capabilities.

Engineering Solution for R&D

We are continuously investing in engineering solutions to support research and development in the space industry, addressing both present and future challenges. Our testing services for research and development include multi-technological expertise in mechanical, electrical, hydraulic, NDT, robotics, and software testing. We offer turnkey structural test rigs and test benches, as well as automated non-destructive testing (NDT) solutions, including robotic systems, gantry systems, and immersion tanks.

Cybersecurity Evaluations

Our cybersecurity evaluations involve pentesting and vulnerability assessments conducted by experts in hardware, software, and communication cyber attacks. We also have special expertise in cryptographic evaluations to ensure the highest level of security for aerospace systems.

Testing from Materials to Full Scale

Our full-scale testing services encompass a wide range of capabilities to ensure aerospace components meet the highest standards of reliability and safety. We specialise in uniaxial and multiaxial high-load testing, conducting both static and fatigue tests up to 15 MN.

Our testing is performed under controlled conditions, from cryogenic to high temperatures, using state-of-the-art technology for data acquisition and test monitoring.

Level 1: Materials

We conduct comprehensive testing of metals and composites, including material characterisation of coupon samples, as well as tensile, compression, and lap joint testing to evaluate material properties and performance.

Level 2: Joints

We evaluate the connections between components, whether involving welds, rivets, or adhesives, by comparing material use and design principles, and verifying calculation methods to ensure reliability and performance.

Level 3: Bread Boards

We provide an interface between lower-level tests, such as coupons and lap joints, and full-scale test specimens, focusing on sub-areas like rivets, stringer runouts, or window cutouts. Our services include thorough damage analysis and materialography to ensure component integrity.

Level 4: Full Scale

Our full-scale testing services provide comprehensive evaluations of aerospace components, ensuring reliability and safety under extreme conditions:

• Structural Testing: We conduct structural testing to evaluate the effects of external forces on strength and stiffness under realistic load conditions until failure. This includes testing of interstages, thrust frames, and interstage structures.
• Testing with Media: Our testing with media includes tank tests using a test bench with refuelling and pressure generation procedures, loading the test specimens until they burst to assess their performance under extreme conditions.

Why Choose Applus+ Laboratories for Space Testing?

As a globally recognised testing partner, Applus+ Laboratories supports manufacturers, suppliers, and research companies through development and case studies. From materials and large structures to electronics, we validate products and prototypes, and in cybersecurity, we provide high-security assessments. With extensive accreditations, cross-disciplinary expertise, and advanced global facilities, we support the entire product development cycle to optimise products and ensure compliance.

Our laboratories are certified to DIN EN 9100 for aerospace, ISO 17025 for general testing accreditation, and NADCAP for materials testing, both metallic and non-metallic. With testing centres across the globe—including the US, Germany, France, Spain, and China—we provide comprehensive support to optimise product development and ensure compliance with industry standards.

As a partner to industry, business, and research, Applus+ Laboratories is committed to making space products reliable, efficient, and safe. Our dedication to high-quality services and expert guidance helps streamline your path to success in the space industry.